How the Right Pallet Lowers Freight Costs

In today’s economy, freight costs are one of the biggest expenses for manufacturers, distributors, and retailers. Every inch of space and every pound of weight impacts the bottom line. What many businesses don’t realize is that pallets — the foundation of every shipment — play a critical role in managing those costs. Choosing the right pallet can make the difference between wasted dollars and efficient shipping.

Here’s how the right pallet lowers freight costs and strengthens your supply chain.

Maximizing Load Capacity

The dimensions and design of your pallets directly affect how much product can fit on a truck. Standardized, well-built pallets stack evenly and securely, which means fewer gaps and less wasted space. Over the course of hundreds of shipments, that efficiency translates into fewer truckloads — and lower freight bills.

Reducing Damage and Returns

Cheap or poorly designed pallets lead to instability during transport. When products shift, break, or arrive damaged, businesses not only absorb replacement costs but also pay for additional freight to reship. Durable pallets prevent these problems, protecting both products and profit margins.

Lowering Weight Without Sacrificing Strength

Weight is a major factor in freight costs. Lightweight but durable pallets — whether recycled, new, or plastic — help companies reduce overall shipment weight without compromising safety. Less weight per load means lower costs over time, especially for high-volume shippers.

Streamlining Warehouse and Handling Efficiency

The right pallet doesn’t just save money on the road; it saves money in the warehouse. Pallets designed for compatibility with forklifts and automated systems speed up handling, reduce labor time, and keep supply chains moving without costly slowdowns.

Supporting Sustainability and Long-Term ROI

Recycled and reusable pallets extend the life of raw materials while lowering ongoing supply costs. They also align with corporate sustainability goals, which increasingly impact brand reputation and partnerships. A pallet program built on reuse and recycling can reduce both operational costs and environmental impact.


Freight costs aren’t set in stone. By choosing pallets that maximize space, reduce damage, and lower weight, businesses can create meaningful savings with every shipment. At Hallwood, we specialize in designing pallet solutions that keep supply chains efficient, cost-effective, and sustainable.

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The Lifecycle of a Pallet: From Shipping Floor to Sustainable Reuse